How to cut a straight tee connector on a cable tray
Cutting a straight tee connector on a cable tray involves marking, cutting, deburring, and drilling holes for secure attachment, using proper tools and safety precautions.
Step-by-Step Guide
1. Prepare the Tray and Workspace Place the cable tray on a stable surface and ensure it is supported to prevent bending. Wear protective gloves and safety glasses to protect against sharp edges and metal debris during cutting and drilling ( ). 2. Mark the Cut Measure and mark the section of the tray where the tee connector will be formed. Use a straight edge or template to ensure accuracy. For wire mesh trays, mark the cross wires to guide the cut ( ). 3. Cutting the Tray
- For metal trays, use an angle grinder, metal cutting circular saw, or a bolt cutter for wire mesh trays.
- For wire mesh trays, position the tray open-side down and cut each cross wire perpendicular to the wire using an angular bolt cutter to create a clean cut ( ).
- Avoid center-cut blades for wire mesh trays to maintain structural integrity ( ). 4. Deburr the Edges After cutting, deburr all sharp edges using a file or deburring tool to prevent injury and ensure a smooth fit for connectors ( ). 5. Drill Connector Holes If the tray is unperforated, drill holes for the straight connector and joint plates. The number of holes depends on tray width and height (e.g., 4 screws per connector for 60 mm side height, 3 screws per joint plate for 300 mm width) ( ). 6. Attach the Tee Connector
- Insert the straight connector into the inside of the tray rail.
- Secure it with FRS M6 truss-head bolts and combination nuts.
- For wider trays (≥400 mm), use a joint plate to prevent transverse bending ( ).
- For wire mesh trays, bend the side wall down and attach a TX bracket on each side to form the tee ( ). 7. Final Check Ensure the tee connector is aligned and securely fastened. Verify that all edges are smooth and that the tray maintains structural integrity before installing cables. By following these steps, you can safely and accurately cut and modify a straight tee connector on a cable tray, whether it is a solid metal or wire mesh type, while ensuring proper attachment and safety.
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